Category: Products

Operation principle of LSTO Rings

19/03/2014By JC Marcossi R. CarmoIn LSTO, ProductsComments Off on Operation principle of LSTO Rings

aneis_lsto

 

CONTACT-FREE RINGSLSTO
Characteristics of LSTO type NILOS Rings: 

  • Triple-Radial Labyrinth with a height of just 4mm;

  • Noiseless / frictionless operation;

  • Adaptable to any kind of bearing;

  • Can also be used with conic roll bearings adpated with distancing rings.

 
  
Please note that: 
The reference for the LSTO type NILOS Ring is given by thge internal and external diameters (in mm) followed by the LSTO suffix 
For example: the LSTO NILOS Ring for the 6204 bearing is: 20 x 47 LSTO 

Operation principle of JV Rings and derivates

19/03/2014By JC Marcossi R. CarmoIn JV, ProductsComments Off on Operation principle of JV Rings and derivates

aneis_jv

 

CONTACT RINGSInternal Seal
Common characteristics shared by ALL NILOS Rings of Internal Seal
INTERNAL seal on the side of the bearing that needs sealing.
Ring is centered on the BUSHING.
It is fixed with a holding ring (elastic or fixed) or leans on a washer / spacer that operates on the OUTER ring of the bearing
    
Specific Characteristics
JVFor all bearings.
ZJVSingle seal for bearings WITH original seal (RS - 2RS) or protection plate (Z - ZZ).

How to specify

30/01/2014By JC Marcossi R. CarmoIn ProductsComments Off on How to specify

NILOS Rings WITH Contact

BEARINGSNILOS Ring for Bearings centered on the:
  AXIS
(Outer Ring )		BUSHING
(Inner Ring )
TYPESSERIESSingle sealDouble sealSingle sealDouble seal
BEARINGS WITH
1 ROW OF SPHERES		60, 62, 63, 64, 160, 161,
618, 619,
EL, R, QJ2		AV-JV-
BEARINGS WITH
2 ROWS OF SPHERES		32, 33, 42 , 43AV-JV-
ARMORED OR PROTECTION-PLATED
BEARINGS WITH SPHERES		60, 62, 63, EL, R
with suffixes Z, ZZ,
RS or 2RS		ZAV-ZJV-
OSCILATING OR SELF-COMPENSATING
BEARINGS WITH 2 ROWS OF SPHERES		12, 13, 22, 23, 133AV-JV-
CILINDRICAL DRUM BEARINGS
WITH ONE ROW OF SPHERES		NUP 2, NUP 3, NUP 4,
NUP 22, NUP 23		AV-JV-
BEARINGS WITH 2 ROWS OF OSCILLATING OR
SELF-COMPENSATING CILINDRICAL DRUMS		213, 222, 223, 230, 231AV-JV-
CONIC DRUM BEARINGS302, 303, 313, 320X,
322, 323, 330, 332		AVAKJV-
BEARINGS WITH ANGULAR CONTACT SPHERES (*)70, 72, 73AVG / AVH-JVG / JVH-
BEARINGS WITH SPHERES OF MAGNETO TYPE (*)E, Bo, L, MAVG / AVH-JVG / JVH 

(*) IMPORTANT: BEARINGS OF SERIES 70, 72, 73 and E, Bo, L, M HAVE SIDES WITH DIFFERENT DIMENSIONS, ASSIGNED AS SIDE G and SIDE H.
 
PLEASE NOTE THAT:
The reference for the NILOS Ring is the same as the bearing's, followed by the suffix of the type of Ring . For example:
If the BEARING is:6204
the NILOS Ring can be:6204 AV
6204 JV
If the BEARING is:6204 Z or 6204 ZZ
the NILOS Ring can be:6204 ZAV
6204 ZJV

 

NILOS Rings WITHOUT Contact

BEARINGS
TYPESSERIESPLEASE NOTEHOW TO SPECIFY
ALL *ALL

-

The reference of the LSTO type NILOS Ring is the bearing's internal and external diameter (in mm) followed by the LSTO suffix. For example: the LSTO NILOS Ring for the 6204 bearing will be: 20 x 47 LSTO

20 = Internal Diameter
47 = External Diameter
* Except: CONIC DRUM BEARINGSALLDISTANCING RINGS MUST BE USEDSAME INSTRUCTIONS AS ABOVE
Sealing Labyrinth for any type of Bearing

LSTO Ring
dDNILOS Ring Referenceh + 0,2WAWJ
10 30 10 x 30 LSTO 4 25 15
12 28 12 x 28 LSTO 4 25 15
15 35 15 x 35 LSTO 4 30 20
17 35 17 x 35 LSTO 4 33 19
17 40 17 x 40 LSTO 4 34 23
20 42 20 x 42 LSTO 4 38 24
20 47 20 x 47 LSTO 4 41 26
20 52 20 x 52 LSTO 445 27
25 47 25 x 47 LSTO 4 43 29
25 52 25 x 52 LSTO 4 46 31
25 62 25 x 62 LSTO 4 54 33
30 55 30 x 55 LSTO 4 50 35
30 62 30 x 62 LSTO 4 56 36
30 72 30 x 72 LSTO 4 65 37
35 62 35 x 62 LSTO 4 57 40
35 72 35 x 72 LSTO 4 65 42
35 80 35 x 80 LSTO 4 71 44
40 68 40 x 68 LSTO 4 63 45
40 80 40 x 80 LSTO 4 73 47
40 90 40 x 90 LSTO 4 81 49
45 75 45 x 75 LSTO 4 70 50
45 85 45 x 85 LSTO 4 78 52
45 100 45 x 100 LSTO 4 91 54
50 90 50 x 90 LSTO 4 83 57
50 110 50 x 110 LSTO 4 99 61
55 100 55 x 100 LSTO 4 91 64
60 110 60 x 110 LSTO 4 101 69
70 125 70 x 125 LSTO 4 116 79
75 130 75 x 130 LSTO 4 121 84
80 140 80 x 140 LSTO 4 129 91

Advantages of LSTO Rings

30/01/2014By JC Marcossi R. CarmoIn LSTO, ProductsComments Off on Advantages of LSTO Rings

aneis_lsto2

Nilos Rings sealing properties are very efficient, blocking impurities from getting into the bearings and holding lubricants inside. Some other advantages are:

  • Noiseless and frictionless;
  • Long and narrow factory lubricated labyrinths;
  • Capable of axial and radial movement to compensate vibrations, slack and axis/bushing misalignment;
  • Made entirely of flexible metal with increasing sealing effect (ISE);
  • Unlimited peripheral speed;
  • Do not require finishing of contact surface;
  • High temperature resistant;
  • Reduced height, allowing simpler and more compact bushings;
  • Do not require adaptations or machining for use after project completion;
  • High durability and resistance;
  • Drastically reduce maintenance stops and bearing replacements;
  • Increase the life span of bearings and lubricants.

 

Advantages of Nilos Rings over conventional seals:

  • Allow relubrications and can be reused;
  • Allow choice and use of lubricants for specific conditions;
  • With Nilos Rings in stock, you can always (and only) acquire open bearings, that is, without original seals;
  • Guaranteed sealing for any type of bearing, English or Metric system.

Typical assemblies of LSTO Rings

30/01/2014By JC Marcossi R. CarmoIn LSTO, ProductsComments Off on Typical assemblies of LSTO Rings

montagem14

NILOS RINGS of type LSTO on the chain guide of a circular conveyor

montagem32NILOS RINGS of type LSTO in an electric motor.

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NILOS RINGS of type LSTO on the reduction gear bearings of a hay rake and tedder machine.

montagem35NILOS RINGS of type LSTO on the earthing contact for a rail mounted vehicle.

Assembly instructions for LSTO Rings

30/01/2014By JC Marcossi R. CarmoIn LSTO, ProductsComments Off on Assembly instructions for LSTO Rings

 

LSTO types – Triple-Radial Labyrinth

 

Help Tool

As installation and adjustments of type LSTO NILOS Rings interfere in the internal diameter (axis) and the external diameter (bushing), installation can only be achieved with the help of a tool, as shown in the picture to the right.

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Solid-Steel Rims

Type LSTO NILOS Rings have their internal and external diameter rims made entirely of steel, which gives them great resistance, allowing them to endure, in these aspects, the same strains suffered by the bearings.

imag8

Ideal Assembly Side

Type LSTO NILOS Rings DO NOT require a specific side for them to be mounted.

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LSTO Rings

30/01/2014By JC Marcossi R. CarmoIn LSTO, ProductsComments Off on LSTO Rings

 
 

LSTO Rings are made of steel discs combined to create a triple radial micro-labyrinth, filled with lubricant. LSTO Rings are contact-free: their operation do not rely on friction of its parts on the bearing to provide efficient sealing. They are ideal for high contamination level environments and also applications that demand low noise and low friction levels.

Advantages of JV Rings and derivates

30/01/2014By JC Marcossi R. CarmoIn JV, ProductsComments Off on Advantages of JV Rings and derivates

aneis_jv

 

Os NILOS Rings are very efficient, blocking impurities from getting into the bearings and holding lubricants inside. Some other advantages are:

  • Made entirely of flexible metal with increasing sealing effect (ISE);
  • Unlimited peripheral speed;
  • Do not require finishing of contact surface;
  • High temperature resistant;
  • Reduced height, allowing simpler and more compact bushings;
  • Do not require adaptations or machining for use after project completion;
  • High durability and resistance;
  • Drastically reduce maintenance downtime and bearing replacements;
  • Increase the life span of bearings and lubricants.


The advantages of Nilos Rings over conventional seals:

  • Allow relubrications and can be reused;
  • Allow choice and use of lubricants for specific conditions;
  • Their elasticity allow periodic lubrication, with option for permanent lubrication without disassembly;
  • With Nilos Rings in stock, you can always (and only) acquire open bearings, that is, without original seals;
  • Guaranteed sealing for any type of bearing, English or Metric system.

Typical assemblies of JV Rings and derivates

30/01/2014By JC Marcossi R. CarmoIn JV, ProductsComments Off on Typical assemblies of JV Rings and derivates

 

montagem06

NILOS RINGS of type JV on a mechanical clutch.

montagem07

NILOS RINGS of type JV on a bearing of a trimming machine with wheels.

montagem13

NILOS RINGS of type JV on a roll holder of an extra heavy-duty chain.

montagem17

NILOS RINGS of type JV on a roller of a conveyor belt.

montagem23

NILOS RINGS of type JV on the cutter bar of a mower.

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NILOS RINGS of type JV on a sprocket of a chain in an agricultural machine.

montagem30

NILOS RING of type JV on a pulley.

montagem33

NILOS RINGS of type JV in a in a fuel pump.

montagem34

NILOS RINGS of type JV on a centrifugal pump.

 

Anéis Nilos tipo AV / JV

 

montagem01

NILOS RINGS of type AV and JV on an angle grinder.

montagem18

NILOS RINGS of type AV and JV on a roll of a conveyor belt.

montagem27

NILOS RINGS of type JV and AV on a continuous-casting machine.

 

montagem02

ANÉIS NILOS tipo JV e AV on cylinders on a plastic transformation machine.

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NILOS RINGS of type JV and AV/JV on the multidisc of an electromagnetic clutch.

Assembly instructions for JV Rings and derivates

30/01/2014By JC Marcossi R. CarmoIn JV, ProductsComments Off on Assembly instructions for JV Rings and derivates

Sealing Chamber

Fill up the NILOS RING Sealing Chamber with the same lubricant used in the bearing.

imag1

Assembly Behind the Bearing

Assemble the NILOS RING and the bearing.

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Assembly in Front of the Bearing

Assemble the NILOS RING with the help of a tube in cases where the RING is installed in front of the bearing.

imag3

Concentricity

The NILOS RING must be centered along with the bearing, being:

AV Ring – on the AXIS
JV Ring – on the BUSHING

imag4

Fixing the Ring

The NILOS RING must be fixed firmly against the bearing in order to guarantee the formation of a micro groove and to keep it from slipping, as shown in drawing 4, being:

AV Ring – fixed on the inner ring of the bearing.
JV Ring – fixed on the outer ring of the bearing.

Spring Effect

In the first hours of operation, the NILOS RING acts like a spring plate, exerting a certain pressure on the internal ring (JV) or external ring (AV) of the bearing.

imag5